Welcome to the Printing Department at Clear Moves Aligners, where the meticulous process of creating your custom clear aligners takes shape, layer by layer. Our commitment to precision, quality, and innovation shines brightest in this stage of production. Equipped with cutting-edge technology and a team of dedicated professionals, we ensure each aligner meets the highest standards of accuracy and comfort.
The Journey from Plan to Print
Once your customized ortho treatment plan is meticulously designed and approved, the next critical step involves transforming these digital files (.STLs) into tangible 3D models. This is where our Printing Department steps in, bridging the gap between digital precision and physical reality.
Advanced 3D Printing Technology
At Clear Moves Aligners, we pride ourselves on staying at the forefront of technological advancements. Our Printing Department houses 20 state-of-the-art 3D printers, each designed to deliver unparalleled accuracy and consistency. These printers are calibrated to capture even the minutest details of your aligner design, ensuring a perfect fit and optimal comfort for the end-user.
Superior Quality Resins
The foundation of a great 3D printed aligner lies in the quality of the materials used. We exclusively use the highest quality resins, selected for their durability, biocompatibility, and clarity. These resins are rigorously tested to meet international standards, ensuring that every aligner we produce is safe, strong, and virtually invisible.
The approved treatment plan is converted into a series of digital files (.STLs), each representing a step in the patient's alignment journey.
Our expert technicians ensure that each printer is precisely calibrated to the specifications required for the task. This involves fine-tuning settings such as layer height, print speed, and resin curing time.
The 3D printers operate by constructing the aligner models layer by layer. This additive process allows for exceptional detail and accuracy, capturing every curve and contour needed for a perfect fit.
Once the 3D printing process is complete, each model undergoes a stringent quality assurance check. This includes visual inspection and measurement verification to ensure adherence to the design specifications.
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